Izimbangela Eziyi-7 Eziyinhloko Zezinkinga Zokuvuza Kwesivalo Se-Centrifugal Pump


Ukuvalwa kwephampu ye-centrifugal okuvuzayo akuvamile ukuba yinkinga yokuhlanza indlu—kuvame ukuba uphawu lokuqala olubonakalayo lokulahlekelwa ukusebenza kahle, izimo zokusebenza ezingaphephile, noma ukuvalwa okusondelayo. Ukwehluleka kwephampu yemishini kuvame ukucashunwa njengomthelela ohamba phambili esikhathini sokungasebenzi kwephampu, futhi idatha yokuthembeka embonini ivame ukubeka izinkinga ezihlobene nephampu cishe.Ukwehluleka kwephampu ye-centrifugal okungu-69%Inselele iwukuthi akuwona wonke umkhondo wokuvuza osho ukwehluleka; izivalo zincike efilimini yoketshezi oluncane ukuze zigcobe futhi zipholise ubuso. Lesi sihloko sichaza indlela yokuhlukanisa ukuziphatha okuvamile kwesivalo nezimpawu zokwehluleka, bese sihlukanisa izimbangela ezivame kakhulu ukuze amaqembu okulungisa akwazi ukuxilonga ukuvuza ngokushesha futhi avimbele umonakalo ophindaphindayo.

Kungani Ukuvuza Kwezivalo Zemishini Kubalulekile

Ukusebenza okuthembekile kwezinhlelo zokucubungula uketshezi lwezimboni kuncike kakhulu ekuqineni kwe-centrifugal pump mechanical seal. Uma lezi zivalo zehluleka, imiphumela idlulela ngale kokulahlekelwa uketshezi nje, okuhlanganisa izingozi zemvelo, isikhathi sokungasebenzi esingahleliwe, kanye nezingozi zokuphepha ezinkulu. Izifundo zokuthembeka kwemboni zibonisa njalo ukuthiukwehluleka kophawu lwemishiniKubangela cishe u-69% wazo zonke izinkinga zephampu ye-centrifugal, okwenza ubuqotho be-seal bube yindawo ebalulekile yokwenza ngcono isikhathi esimaphakathi phakathi kokwehluleka (MTBF). Ukuqonda izimbangela eziyinhloko zokuvuza kwe-seal yemishini kubaluleke kakhulu konjiniyela bokulungisa kanye nochwepheshe bokuthembeka abahlose ukwandisa umjikelezo wokuphila kwempahla nokunciphisa izindleko zokusebenza.

Ukubhekana nalezi zimbangela eziyinhloko kudinga ukuqonda okuyisisekelo kokuthiimisebenzi yophawu lomshini wepompo ye-centrifugalngaphansi kwezimo eziguquguqukayo. I-seal ayiyona isithiyo esingaguquki kodwa iyithuluzi lokulawula uketshezi elithuthukisiwe elisekelwe emandleni aqondile emishini, amandla oketshezi, kanye ne-thermodynamics.

Okubalwa Njengokuvuza Kwesivalo Semishini

Ukuze kutholakale izinkinga ngokunembile, umuntu kumele aqale aqonde ukuthi yini eyakha indlela yokuvuza kwe-centrifugal pump mechanical seal. I-mechanical seal isebenza ngokugcina ifilimu yoketshezi oluncane phakathi kobuso obujikelezayo nobuso obungashukumi. Le filimu yoketshezi, evame ukuba phakathi kwama-intshi angu-0.00005 no-0.00015 (ama-micrometer angu-1.27 kuya ku-3.81) ubukhulu, inikeza ukuthambisa nokupholisa okubalulekile. Njengoba uketshezi luhamba ludlulele ebusweni be-seal lusuka ohlangothini loketshezi olunomfutho ophezulu luye ohlangothini lomoya olunomfutho ophansi, luwela phansi kwengcindezi futhi luvame ukushintsha isigaba, luphele ngaphambi kokuba luphume.

Ngenxa yalokhu kufuduka koketshezi okuqhubekayo, zonke izivalo zemishini ziyavuza ngokomthetho; noma kunjalo, esivalweni esisebenza kahle, lokhu 'kuvuza' kuvame ukuba umhwamuko ongabonakali. Ukuvuza koketshezi okubonakalayo kwenzeka lapho ubukhulu befilimu yoketshezi budlula amapharamitha okuklama, okuvumela uketshezi ukuthi ludlule ngaphandle kokuhwamuka, noma lapho ubuso besivalo bonakaliswe ngokomzimba, okudala indlela yokuvuza ebanzi. Ukuguquka kusuka ekukhishweni komswakama kuya ekwakhekeni kwamaconsi oketshezi abonakalayo kuphawula umngcele phakathi kokusebenza okuvamile nenkinga yophawu oluthuthukayo.

Izimpawu Zokuvuza Okwamukelekayo Uma kuqhathaniswa Nokwehluleka

Ukuhlukanisa phakathi kokukhala okuvumelekile kokusebenza kanye nezimpawu zangempela zokwehluleka kuyikhono elibalulekile lokuxilonga. Amazinga okuvuza amukelekayo ahlukahluka kakhulu kuye ngomklamo wesivalo, izinto zobuso, ububanzi bomgodi, isivinini sokujikeleza, kanye nomfutho othize wamandla adonsela phansi kanye nomfutho womhwamuko woketshezi olupompiwe. Kuma-hydrocarbon amaningi alula kanye nokusetshenziswa kwamanzi okushisa okuphezulu, kulindeleke ukuthi kube nokuvuza okungabonakali ngoba uketshezi lukhanya lube ngumhwamuko. Ngokuphambene nalokho, kumafutha okugcoba asindayo, izinga lokuvuza elimukelekayo lingalinganiswa njengamaconsi amabili kuya kwangama-60 ngomzuzu.

Uma ukuvuza kudlula lokhu okulindelwe ekuqaleni, noma lapho uhlobo lokuvuza lushintsha ngokuzumayo, kubonisa ukwephulwa kobuso besivalo noma izinto zokuvala zesibili. Ithebula elingezansi lichaza umehluko phakathi kokuguquguquka okuvamile koketshezi kanye nezimpawu zokwehluleka okuqondile.

Uhlobo Lokuvuza Isici Esibonakalayo Izinga Elijwayelekile Isibonakaliso Sembangela Eyinhloko
Ukukhala Okuvamile Umhwamuko ongabonakali noma ithonsi elingavamile < amaconsi ama-5 ngehora Ukuhwamuka kwefilimu yoketshezi oluzinzile
Ukuvuza Kwamafutha Anzima Ukuqongelela okuhamba kancane, okuzinzile Amaconsi angu-20-60 ngomzuzu Kulindeleke uketshezi lokugcoba olunamandla aphezulu
Ukufutha / Ukufiphaza Ifu le-aerosol elibonakalayo Akunakulinganiswa Ukuphambuka kobuso noma ukuqhuma kwe-O-ring okubi kakhulu
Ukusakaza Okuzinzile Ukugeleza koketshezi okuqhubekayo > 0.5 GPM Ubuso besivalo obuphukile noma iphutha elikhulu lokufakwa

Izimbangela Zokufakwa Nokulungiswa

Izimbangela Zokufakwa Nokulungiswa

Ngisho nesivalo semishini se-centrifugal esakhiwe kahle kakhulu sizohluleka ngaphambi kwesikhathi uma sifakwe ngendlela engafanele noma ukulungiswa kwemishini okungenakho ukufaneleka. Ukuguquka kusuka ekuhlanganisweni okungaguquki kuya ekusebenzeni okuguquguqukayo kudinga ukunamathela ngokuqinile ekubekezeleni kwejometri. Uma lokhu kubekezeleka kudluliwe, ubuso besivalo abukwazi ukugcina ukulungiswa okuhambisanayo okudingekayo kwefilimu yoketshezi oluzinzile, okuholela ekuthinteni kwendawo, ukuguguleka okusheshayo, kanye nokuvuza okusheshayo.

Abakhiqizi bamaphampu kanyeuphawu lwe-OEMcacisa izidingo eziqondile zobukhulu okumele ziqinisekiswe ngaphambi nangesikhathi senqubo yokufaka. Ukunganaki lezi zimfuneko zejiyometri kuyimbangela ehamba phambili yokufa kwezinsana ezivalweni zemishini, okuvame ukuholela ekuvuza okubi kakhulu emahoreni okuqala angu-48 okusebenza.

Ukufakwa Kwesivalo Okungalungile

Ukufakwa kwesivalo okungalungile kuhlanganisa uhla olubanzi lwamaphutha enqubo enziwa ngesikhathi sokuhlanganiswa kwephampu. Enye yemingcele ebaluleke kakhulu ubude bokusebenza kwesivalo. Uma isivalo sibekwe ngendlela engafanele kushafu,iziphethu noma izimbobongeke inikeze amandla okuvala afanele. Ukuphambuka okungu-+/- 0.015 inches (0.38 mm) kuphela kusukela ebudeni bokusebenza obubekiwe kungabangela ukucindezeleka kobuso okunganele, okuvumela ifilimu yoketshezi ukuthi ivule ubuso, noma ukucindezela okweqile, kubhubhise ifilimu yoketshezi futhi kubangele ukukhiqizwa kokushisa okukhulu.

Ngaphezu kwalokho, ukuphathwa kabi kwezingxenye zesivalo kuvame ukuphazamisa ubuqotho ngaphambi kokuba kuqalwe ipompo. Ukuthinta ubuso besivalo obuhlanganisiwe ngezandla ezingenalutho kudlulisa amafutha kanye nezinto ezincane, okuphazamisa ukuthamba okuncane okudingekayo ukuze kuvalwe. Ukwehluleka ukuqinisa izikulufo zesethi yekhola yokushayela ngokulinganayo kungabangela ukuthi inhlangano ejikelezayo iphelelwe yisikwele, kuyilapho ukuncinza noma ukugoqa izindandatho zesibili ze-O ngesikhathi sokufakwa phezu kwamahlombe eshafti kudala izindlela zokuvuza ngokushesha esikhwameni.

Ukungalungi kahle, Ukucindezeleka Kwepayipi, kanye Nonyawo Oluthambile

Ukuqondana kwemishini kudlulela ngale kwezingxenye zepompo zangaphakathi kuye kuyo yonke ipompo kanye ne-drivetrain yemoto. Ukungalingani phakathi kwepompo kanye ne-motor shafts kudala amandla amakhulu e-radial kanye ne-axial adluliselwa ngqo ku-mechanical seal. Nakuba ama-coupling aguquguqukayo angamukela ukungalingani okuncane, awawasusi amandla adluliselwe ku-pump shaft. Izindinganiso zemboni zithi ukugijima kwe-shaft akufanele kudlule amasentimitha angu-0.002 Ukufundwa Kwe-Total Indicator (TIR) ​​ebusweni be-seal.

Ngaphezu kokungahambi kahle komgodi, ukucindezeleka kwepayipi kanye nezimo zezinyawo ezithambile kuphambukisa kakhulu isivalo sepompo. Lapho amapayipi anzima ephoqelelwa ukuthi axhumane nama-flange epompo ngaphandle kokusekelwa okufanele, isivalo siyajika, sisuse i-gland yesivalo esimile maqondana nomgodi ojikelezayo. Lokhu kungahambi kahle kwe-angular kuphoqa ubuso besivalo ukuthi buvuleke futhi buvale kancane ngokujikeleza ngakunye, into eyaziwa ngokuthi 'ukulandelela ubuso.' Ngejubane elijwayelekile lemoto njenge-3,600 RPM, ubuso besivalo abukwazi ukuphendula ngokushesha ngokwanele ukuthi buhlale buvaliwe, okuholela ekuvuza okukhulu. Ukuqapha ukudlidliza kuvame ukubona lezi zinkinga, ngemikhawulo yokudlidliza eyamukelekayo evame ukuwela ngaphansi kwama-intshi angu-0.15/isekhondi ye-RMS yamaphampu e-centrifugal aphilile.

Izimbangela Zesimo Sokusebenza

Indawo yokusebenza ngaphakathi kwesikhwama sephampu inquma ngqo isikhathi eside sephampu ye-centrifugal mechanical seal. Ukushintshashintsha kwenqubo, ukuphazamiseka kwenqubo, kanye nokuphambuka emaphuzu okuklama amanzi ahlosiwe ephampu kudala izimo ezingezinhle ezilimaza ubuso bephampu kanye nama-elastomer esibili. Iphampu ye-mechanical incike ngokuphelele kuketshezi olupompiwe noma i-flush yangaphandle ukuze kuphole futhi kugcotshwe; ngakho-ke, ukuzinza kwesimo soketshezi akunakuxoxiswana ngakho.

Ukusebenzisa iphampu ye-centrifugal ngaphandle kwemingcele yayo enqunyiwe kuphoqa uphawu lomshini ukuthi lumunce ubunzima bokungazinzile kwe-hydraulic. Ukuqaphela nokunciphisa izimo zokusebenza ezimbi kubalulekile ekuvimbeleni ukuvuza kwephawu ngaphambi kwesikhathi.

Ukusebenza Komile Nokugcotshwa Okubi

Ukusebenza okomile mhlawumbe kuyisimo sokusebenza esilimaza kakhulu se-centrifugal pump mechanical seal. Uma ipompo ilahlekelwa yi-prime, noma uma ukugeleza kokumunca kuphazamiseka, ubuso be-seal bulahlekelwa ifilimu yabo yoketshezi lokuthambisa. Ngaphandle kokuthambisa, i-coefficient yokungqubuzana phakathi kobuso obujikelezayo nobumile iyanda, okuholela ekukhiqizweni kokushisa okusheshayo nokubi kakhulu. Amazinga okushisa asendaweni ebusweni be-seal angadlula kalula u-400°F (204°C) ngemizuzwana embalwa ngemva komcimbi wokusebenza okomile.

Lokhu kuphakama kokushisa okungazelelwe kubangela ukuthi ubuso besivalo bukhule ngokungalingani, okuholela ekuphazamisekeni okukhulu kokushisa kanye 'nokuhlolwa kokushisa'—inethiwekhi yemifantu emincane kakhulu esakazeka ebusweni besivalo. Uma ukuhlolwa kokushisa sekwenzekile, ubuso besivalo busebenza njengezisiki zokugaya, bubhubhisana ngokushesha futhi bubangele ukuvuza okukhulu lapho kubuyiselwa uketshezi. Ukugcina i-Net Positive Suction Head eyanele etholakalayo (NPSHa) ukuze idlule okudingekayo (NPSHr) ngomkhawulo ophephile kubalulekile ekuvimbeleni ukukhanya kanye nokugijima okomile ebusweni besivalo.

Ukugeleza Okungaklanywanga, Ukudlidliza, kanye Nokucindezeleka Kokushisa

Ukusebenzisa ipompo ye-centrifugal kude kakhulu ne-Best Efficiency Point (BEP) yayo kubangela ukungabi namandla okukhulu kwe-hydraulic. Uma ipompo isebenza ngaphansi kwama-60% e-BEP yayo noma eduze kwezimo ze-dead-head, ukusatshalaliswa kwengcindezi yangaphakathi ezungeze i-impeller kuba okungalingani kakhulu. Lokhu kungalingani kudala imithwalo emikhulu ye-radial thrust ephambukisa umgodi wepompo. Ukuphambuka komgodi kushintsha i-geometry yokusebenza kwesivalo somshini, kuvimbela ubuso ukuthi buhlale buthe tyaba futhi buhambisana.

Ngokufanayo, ukusebenza ezimweni zokuphelelwa yisikhathi (kude ngakwesokudla kwe-BEP) kungaholela ekuqhekekeni. Ukuqhuma kwamabhamuza omhwamuko ngesikhathi sokuvalwa kudala amagagasi okushaqeka avame kakhulu, aphezulu kakhulu ahamba ngomshafu wepompo. Lokhu kudlidliza kungaphula ubuso be-brittle seal, njenge-silicon carbide noma i-tungsten carbide, futhi kukhiphe ama-O-rings ashukumisayo. Ngaphezu kwalokho, izinguquko ezisheshayo ekushiseni koketshezi lwenqubo zibangela ukushaqeka kokushisa, okungagoqa izingxenye futhi kubeke engcupheni igebe eliqondile elidingekayo ukulawula ukuvuza.

Izinkinga Zokukhetha Izinto kanye Nohlelo Lokuvala

Ukucaciswa kwesivalo somshini wepompo ye-centrifugal kuhilela izinqumo zobunjiniyela eziyinkimbinkimbi mayelana ne-metallurgy, ukuhlanganiswa kobuso, ama-elastomer okuvala okwesibili, kanye nokulawulwa kwemvelo. Ukungafani phakathi kwezinto zesivalo kanye noketshezi lwenqubo kuholela ekuwohlokeni kwamakhemikhali, ukuguguleka okubuhlungu, futhi ekugcineni, ukuvuza. Ukukhethwa kwezinto ezifanele kanye nohlelo lwesivalo kudinga ukuqonda okuphelele kokwakheka kwamakhemikhali koketshezi, i-pH, i-viscosity, kanye nokuqukethwe kwezinhlayiya.

Ukuthembela ekucushweni kwesivalo okujwayelekile, okungahleliwe kwezicelo zamakhemikhali ezinamandla noma ezikhethekile kakhulu kuyimbangela evamile yokwehluleka kwesivalo okungapheli. Onjiniyela kumele basebenzise ama-matrices ahambisanayo anemininingwane kanye nezindinganiso zemboni, njenge-API 682, ukuqinisekisa ukusebenza kahle kwesivalo.

Ubuso Obungahambisani, Ama-Elastomer, kanye Nama-Fluids

Ubuso be-seal obungahambisani kanye nama-elastomer kumelela imodi yokuhluleka okuyinhloko ekusetshenzisweni kwamakhemikhali. Uma izakhi zokuvala zesibili (ama-O-rings, ama-V-rings, noma ama-gaskets) zingahambisani ngamakhemikhali noketshezi olupompiwe, zingavuvukala, zincibilike, noma ziqhekeke. Isibonelo, ukusebenzisa ama-Nitrile O-rings ajwayelekile ekusetshenzisweni kwe-solvent ephezulu kuzobangela ukuvuvukala nokukhipha okusheshayo, okuholela ekuvuza ngokushesha. Imikhawulo yokushisa kwe-Elastomer nayo kumele ibhekwe ngokuqinile; kuyilapho i-Viton (FKM) ifanele amazinga okushisa afinyelela ku-400°F (204°C), izinhlelo zokusebenza ezidlula lo mkhawulo zivame ukudinga ama-Perfluoroelastomers (FFKM) afana ne-Kalrez, angamelana namazinga okushisa afinyelela ku-600°F (316°C).

Ukukhethwa kwezinto zobuso kubaluleke kakhulu. Ukupompa ama-slurry abrasive anebuso obujwayelekile be-carbon-graphite kuzoholela ekugugeni okusheshayo nasekugugeni. Ekusetshenzisweni okubrasive, inhlanganisela yobuso obuqinile, njenge-Silicon Carbide vs. Silicon Carbide, iyadingeka ukuze imelane nokuguguleka. Imikhawulo yokuqhathanisa yezinto ezivamile ichazwe ngezansi.

Izinto / i-Elastomer Izinga Lokushisa Eliphezulu Inzuzo Eyinhloko Ubungozi Obuvamile
I-Nitrile (i-Buna-N) 212°F (100°C) Isebenza kahle emanzini/kumafutha Kugcwala i-ozone, ama-ketone, nama-ester
I-Viton (FKM) 400°F (204°C) Ukumelana okubanzi kwamakhemikhali Ukuwohloka kwe-steam kanye nama-amine ashisayo
I-Kalrez (FFKM) 600°F (316°C) Ukubekezelelana okukhulu kwamakhemikhali/ukushisa Izindleko zokuthenga zokuqala eziphezulu
I-Carbon Graphite 500°F (260°C) Izakhiwo ezinhle kakhulu zokuzigcoba Ingagugiswa futhi iqhume amabala
I-Silicon Carbide 1,500°F (815°C) Ubulukhuni obukhulu kanye nokuqhuba ukushisa I-brittle ngaphansi kokushaqeka okukhulu komshini

Izimbozo Ezikodwa vs. Ezimbili Zemishini

Isinqumo sokusebenzisa ukumiswa kwesivalo esisodwa noma ezimbili (ezimbili) ngomshini sithinta kakhulu ukulawulwa kokuvuza kanye nokuhambisana nemvelo.uphawu olulodwa lomshiniithembele ngokuphelele kumkhiqizo opompiwe ukuze igcobe futhi izokhipha izinga elithile lomhwamuko emoyeni. Nakuba ifanelekela uketshezi olungenabungozi njengamanzi noma amakhemikhali athambile, izimbobo ezilodwa azanele kuma-organic compounds anobuthi obukhulu, avuthayo, noma ayingozi (ama-VOC).

Izivalo ezimbili zemishini zinezinhlangothi ezimbili ezihlukile zobuso be-seal futhi zisebenzisa isithiyo sesibili noma uketshezi lwe-buffer. Ekucushweni kwe-seal ezimbili ezicindezelwe (i-API 682 Isigaba 2 noma 3), uketshezi lwesithiyo lugcinwa lunomfutho ongu-15 kuya ku-30 ​​psi ophakeme kunomfutho webhokisi lokugcwala lephampu. Lokhu kuqinisekisa ukuthi noma yikuphi ukuvuza ebusweni be-seal yangaphakathi kuqukethe uketshezi lwesithiyo oluhlanzekile olungena enkambisweni, kunokuba uketshezi lwenqubo oluyingozi luphume luye emkhathini. Ukwehluleka ukucacisa isivalo esiphindwe kabili semisebenzi eyingozi kuyinkinga enkulu yokuthobela imithetho nokuphepha.

Izinkinga Zokukhetha Uhlelo Lokuhlanza

Ngisho nezivalo zemishini ezichazwe kahle zidinga uhlelo lokulawula imvelo olufanele, oluvame ukubizwa ngokuthi uhlelo lwepayipi le-API noma uhlelo lwe-seal flush. Lezi zinhlelo zenzelwe ukulawula imvelo ezungeze ubuso be-seal ngokulawula izinga lokushisa, ingcindezi, kanye nokuhlanzeka koketshezi. Imbangela evamile yokuvuza ukusetshenziswa kabi noma usayizi onganele walezi zinhlelo ze-flush.

Isibonelo, ukusebenzisa i-API Plan 11 (ukujikeleza kabusha kusuka ekukhishweni kwephampu kuya kusivalo) akusebenzi uma umehluko wokucindezela unganele ukushayela ukugeleza okwanele. Ngokuvamile, izinga lokugeleza komoya elingama-2 kuya ku-5 Gallons Ngomzuzu (GPM) liyadingeka ukuze kususwe ukushisa okukhiqizwa ubuso besivalo. Uma kusetshenziswa i-Plan 32 (i-external clean flush) uketshezi lwangaphandle kumele luqashwe ngokucophelela; ukuphazamiseka ekuhlinzekweni kwe-Plan 32 ngokushesha kwenza isivalo se-centrifugal pump mechanical seal singabi mnandi, okwenza kube nzima ukwehluleka ngokushesha.

Ukuxilongwa Nokuvimbela

Ukushintsha kusuka ekulweni nomlilo osabelayo kuya ekuphathweni kokuthembeka okusebenzayo kudinga indlela ehlelekile yokuxilonga nokuvimbela ukuvuza kwe-centrifugal pump mechanical seal. Ngokuhlaziya izivalo ezihlulekile nokusebenzisa ukuqapha okuqinile kwesimo, izitshalo zingabona izindlela ezithile zokuhluleka futhi zithuthukise izixazululo eziqondiwe. Umgomo ukwandisa i-Mean Time Between Failure (MTBF), kanye nezivalo zesimanje ezihambisana ne-API 682 okulindeleke ukuthi zifinyelele i-MTBF edlula izinyanga ezingu-36 ngaphansi kwezimo ezifanele.

Ukuxilongwa okuphumelelayo kuncike ekuhlanganisweni kokuhlaziywa kwedatha yokusebenza, ukuhlolwa okubonakalayo kwezingxenye ezihlulekile, kanye nokuzibophezela ekuthuthukisweni okuqhubekayo ngamasu okuvikela kanye nokulungisa okubikezelayo.

Ukuxazulula Inkinga Yokuvuza Kwesivalo Semishini

Ukuxazulula inkinga yokuvuza kwesivalo semishini kuqala ngokuhlolwa kwezakhi zesivalo ezihlulekile. Amaphethini okuguguleka ebusweni besivalo esiyinhloko ahlinzeka ngerekhodi lomlando lezimo zokusebenza ngaphambi kokuguguleka. Isibonelo, umsele ojulile, ofanayo ebusweni obuqinile ubonisa izinhlayiya ezikhuhlayo efilimini yoketshezi. Ngokuphambene nalokho, ithrekhi yokuguguleka ebanzi kunobuso obuphikisanayo iphakamisa ukugeleza okukhulu kwe-radial noma ukwehluleka kwamabhere.

Ukucindezeleka kokushisa kushiya izimpawu ezithile, njengokuqhekeka kwekhabhoni, lapho ama-hydrocarbon angena khona ezimbotsheni zobuso bekhabhoni futhi anda ngokushesha ngenxa yokushisa, ekhipha izingcezu zezinto ezincane kakhulu. 'Ukugoba' kobuso besivalo—lapho ukuxhumana kwenzeka khona kuphela kububanzi bangaphakathi noma bangaphandle—kubonisa ukuphambuka kwengcindezi noma ukugoba kokushisa. Ngokubhala phansi ngokuhlelekile lezi zinkomba ezibonakalayo nokuzihlobanisa nedatha ye-SCADA (njengokwehla kwengcindezi okungazelelwe noma ukuphakama kwezinga lokushisa), onjiniyela bokuthembeka bangakhomba imbangela eqondile yokuvuza.

Izinqumo Zokulungisa, Ukulungisa Kabusha, Noma Ukuthuthukisa

Uma imbangela yomsuka isitholakele, abaqhubi babhekene nesinqumo esibucayi mayelana nokulungiswa, ukulungiswa kabusha, noma ukuthuthukiswa. Ukulungiswa okujwayelekile, okuhilela ukugoqa ubuso besivalo kube phakathi kwamabhande okukhanya e-helium angu-2 kuya kwangu-3 (cishe amasentimitha angu-0.00003) nokufaka esikhundleni sama-elastomer, kuyabiza kakhulu kuma-seal asefinyelele ekupheleni komjikelezo wawo wemvelo wokuphila. Kodwa-ke, uma isivalo sihlushwa ukwehluleka okungapheli, ngaphambi kwesikhathi, ukusilungisa nje kuzosetha kabusha iwashi ekuhlulekeni okufanayo okulandelayo.

Ezimweni zokwehluleka okungapheli, ukuthuthukisa umklamo wesivalo somshini wepompo ye-centrifugal kuyisisombululo sesikhathi eside esisebenza kahle kakhulu ngokwezomnotho. Ukufakwa kabusha kusuka kusivalo sengxenye kuya kusivalo sekhatriji kunciphisa kakhulu amaphutha okufakwa kanye ne-MTTR (Mean Time To Repair). Kuzinhlelo zokusebenza ezidinga kakhulu, ukuthuthukiswa kuya ekucushweni okukhethekile, njengezivalo ezingaxhumani negesi noma ukusebenzisa ama-topographies obuso athuthukisiwe (njengemifudlana ye-hydrodynamic eyenziwe nge-laser), kungasusa izinkinga zokuvuza koketshezi ngokuphelele, uma nje izindleko zezimali zihambisana nokubaluleka kwempahla.

Izindlela Ezinhle Zokulungisa Ukuvimbela

Ukugcinwa kokuvimbela kuyindlela yokuvikela enkulu ekuvuthweni kwe-seal ngomshini. Lokhu kuhilela ukusungula nokuphoqelela ama-envelope aqinile okusebenza kuwo wonke amaphampu e-centrifugal. Ubuchwepheshe bokubikezela budlala indima ebalulekile lapha; ukuqapha okuqhubekayo kokudlidliza kungabona ukuguguleka kwamabhere kanye nokuphambuka komgodi isikhathi eside ngaphambi kokuba kubangele izinkinga zokulandelela ubuso be-seal. I-Thermography ingabona ukushisa kwendawo ezungeze i-seal gland, okubonisa ukulahleka kokugeleza kwe-flush noma izimo zokuhamba ezomile ezizayo.

Ngaphezu kwalokho, ukuqeqeshwa kwabaqhubi kuyisisekelo sokugcinwa kokuvimbela. Abaqhubi kumele baqeqeshwe ukungenisa umoya kahle kanye nokufaka amaphampu ngaphambi kokuqala, ukuqaphela umsindo we-cavitation, nokugwema ukubhoboza ama-valve okufutha amaphampu. Ngokuhlanganisa ukuqapha isimo okuthuthukisiwe kanye nokuzithiba okuqinile kokusebenza, izikhungo zezimboni zingaphatha indawo yokusebenza ngendlela efanele, ngaleyo ndlela zikhulise ukuthembeka kanye nokuphila kwesikhathi kwezimpawu zazo zemishini yephampu ye-centrifugal.

Izinto Ezibalulekile Okufanele Uzicabangele

  • Phatha ukuvuza koketshezi okubonakalayo njengesibonakaliso sesixwayiso, ngoba uphawu olusebenza kahle lwemishini luvame ukukhulula ifilimu yokugcoba encane noma umhwamuko ongabonakali.
  • Hlola izimo zokusebenza kuqala, njengoba ukusebenza okomile, ukugoba, izinga lokushisa elidlulele, kanye nokunyakaza kwengcindezi kungalimaza ubuso besivalo ngisho noma isivalo sifakwe kahle.
  • Hlola ukulungelelana, ukudlidliza, amabheringi, kanye nesimo sesiketi somgodi ngaphambi kokushintsha isivalo, ngoba ukungazinzi komshini kuvame ukubangela ukwehluleka kokuvuza okuphindaphindiwe.
  • Qondanisa izinto zobuso besivalo, ama-elastomer, kanye nomklamo wesivalo noketshezi olupompiwe, izinga lokushisa, ingcindezi, kanye nokuqukethwe kwezinto eziqinile ukuze uvimbele ukuhlaselwa ngamakhemikhali kanye nokuguguleka kwangaphambi kwesikhathi.
  • Sebenzisa izinhlelo zokuhlanza noma zokuvimbela lapho kudingeka khona, ngoba ukungcola kanye nokupholisa okubi kungavula ubuso besivalo futhi kusheshise ukuvuza.
  • Bhala phansi okulindelwe ukuvuza okuvamile kwensizakalo ngayinye yephampu ukuze amaqembu okulungisa akwazi ukuhlukanisa ukukhala okwamukelekayo nezimpawu zokwehluleka kokuqala.

imibuzo ejwayelekile ukubuzwa

Kungani izimbobo zomshini wepompo ye-centrifugal zivuza?

Ngokuvamile ziyavuza ngoba ubuso besivalo bulahlekelwa ifilimu yaso yoketshezi oluqinile oluncane. Izimbangela ezivamile zifaka phakathi ukusebenza okomile, ukungalungi kahle, ukudlidliza, ukugoba, ukukhetha isivalo okungalungile, ukufakwa okungekuhle, ukungcola, kanye nokucindezela noma izinga lokushisa ngokweqile.

Ingabe inani elincane lokuvuza kwesivalo semishini livamile?

Yebo. Zonke izivalo zemishini zivumela ukufuduka okuncane koketshezi ukuze kugcotshwe futhi kuphole. Esivikelweni esinempilo, lokhu kuvame ukuba umhwamuko ongabonakali. Ukuconsa okubonakalayo, ukufafaza, noma ukwanda okungazelelwe kokuvuza kuvame ukubonisa ukwehluleka okuqhubekayo.

Iyini izinga lokuvuza kwe-seal elenziwe ngomshini elamukelekayo?

Kuncike ohlotsheni loketshezi, ukwakheka kwesivalo, isivinini, ingcindezi, kanye nezinto zokwakha. Ezinye izinsizakalo zilindele ukuthi kungabonakali ukuvuza, kuyilapho uwoyela osindayo ungavumela ukuconsa okulinganiselwe. Noma yikuphi ukuvuza okungaphandle kwencazelo yephampu noma yomhlinzeki wesivalo kufanele kuhlolwe.

Ingabe ukugijima okomile kungalimaza uphawu lomshini wepompo ye-centrifugal?

Yebo. Ukugijima okomile kususa ifilimu yokugcoba phakathi kobuso besivalo, okubangela ukwakheka kokushisa okusheshayo, ukuqhekeka kobuso, umonakalo we-elastomer, kanye nokuvuza. Amaphampu kufanele afakwe i-primer efanele, afakwe umoya, futhi avikelwe ngezilawuli ezifanele.

Ukudlidliza kuyithinta kanjani impilo yesivalo somshini?

Ukudlidliza ngokweqile kuphazamisa iphethini yokuxhumana kobuso besivalo futhi kungalimaza izipilingi, ubuso, ama-O-rings, nama-bearings. Ngokuvamile kuhlotshaniswa nokugoba, ukungalingani, ukungalungi kahle, ama-bearings agugile, noma ukusebenza kude nendawo yokusebenza kahle kakhulu yephampu.

UVictor

UVictor

Umqondisi Wezobuchwepheshe eMechanical Seals
Njengoba eneminyaka engaphezu kwengu-20 yesipiliyoni ku-R&D kanye nokukhiqizwa kwezimbobo zemishini, okwamanje usebenza njengoMqondisi Wezobuchwepheshe e-Ningbo Victor Seals Co., Ltd. Ugxile ekuxazululeni izixazululo zokuvala izimo zokusebenza ezinomfutho ophezulu, izinga lokushisa eliphezulu, kanye nesivinini esikhulu, uzibophezele ekuletheni ukwesekwa kobuchwepheshe okuthembekile nokuphumelelayo kumakhasimende embonini yokupompa, yobunjiniyela basolwandle, kanye nolwandle.


Isikhathi sokuthunyelwe: Julayi-15-2026