Iyini i-Edge Welded Metal Bellows Technology

Kusukela ekujuleni kolwandle kuya ezindaweni ezikude zesikhala, onjiniyela bahlala behlangabezana nezindawo eziyinselele nezinhlelo zokusebenza ezidinga izixazululo ezintsha. Isixazululo esinjalo esifakazele ukubaluleka kwaso ezimbonini ezahlukahlukene ama-edge welded metal bellows-ingxenye eguquguqukayo eklanyelwe ukubhekana nezinkinga ezinzima kalula. Le nqubo eqinile, esebenza kahle kakhulu imile njengenketho ephambili yonjiniyela emhlabeni wonke abadinga izixazululo ezinokwethenjelwa neziqinile ezimweni ezinzima. Kulesi sihloko, sizocubungula ama-bellows ensimbi ashiselwe onqenqemeni esichaza umsebenzi wawo, inqubo yokukhiqiza, kanye nendlela anikeza ngayo impendulo engakaze ibonwe ezinseleleni ezibonakala zingenakunqotshwa.

Incazelo ye-Edge Welded Metal Bellows
Ama-Edge ashiselwe izinsimbi zensimbi ziyimishini eyimishini eklanyelwe ukuhlinzeka ngophawu oluvumelana nezimo, olungavuzi lwezinhlelo zokusebenza ezihlukahlukene zobunjiniyela. Le mvunulo ifaka kuphela imiphetho yokugcina ye-diaphragm yensimbi eshiselwa ndawonye ngephethini eshintshanayo, ngaleyo ndlela kukhiqizwe uphawu lwe-hermetic phakathi kwepuleti ngalinye. Lo mklamo uvumela ukumelana okuncane ngenkathi uvumela ukuguquguquka okuphezulu nokunwebeka. Uma kuqhathaniswa nezinye izinhlobo zokuvuthela, izivunguvungu zensimbi ezishiselwe onqenqemeni zinikeza ukusebenza okungcono ngokunikeza ukuzwela okuphezulu kokuchezuka kwe-axial, angular, kanye ne-lateral, kanye nokugcina i-vacuum enhle kakhulu noma amandla okubamba ingcindezi ngaphandle kokuphazamisa amandla okunyakaza.

Izingxenye ze-Edge Welded Metal Bellows
Uma kuziwa ekuqondeni izinsimbi zensimbi ezishiselwe onqenqemeni, ukuba nolwazi olujulile mayelana nezingxenye zazo kubalulekile. Lezi zici ezibalulekile zinquma ukusebenza kanye nokusebenza kahle kwensimbi. Izingxenye eziyinhloko ze-edge welded metal bellows yilezi:

Ama-Bellows Diaphragms: Amabhulokhi wokwakha wensimbi eshiselwe onqenqemeni anezindonga ezincane, akhangwe ngokujulile, amadiaphragm ayindilinga. Lawa ma-diaphragm aqukethe izingxenye eziyisicaba, ezimise okwendandatho ye-annular ezinamaphrofayili e-convex kanye ne-concave. Asebenza njengemingcele yokucindezela futhi anike amandla ukuguquguquka.
Amajoyinti Weld: Ukwakha iyunithi ephelele bellow kusuka diaphragm, amapheya ngamanye ahlanganiswa ndawonye ngedayimitha yawo engaphakathi (ID) kanye nobubanzi obungaphandle (OD). Lokhu kufezwa kusetshenziswa indlela yokushisela ethuthukisiwe ebizwa ngokuthi “i-edge welding.” I-weld joint ngayinye iqinisekisa ukwethembeka nokumelana nokukhathala ngenkathi ivumela ukunyakaza ngaphakathi kwesistimu.
Izinga Lasentwasahlobo: Ngaphakathi komhlangano oshubile ngamunye, izinga lentwasahlobo linquma amandla adingekayo ukuze kuchezukiswe ukubhonsa ibanga elithile ekuqondeni kwe-axial noma ukunyakaza kwe-angular, okuvame ukukalwa ngamaphawundi ngentshi ngayinye (lb/in) noma ama-Newtons ngemilimitha (N/mm). Izinga lentwasahlobo le-bellow liyahlukahluka kuye ngezinto ezifana nokujiya kodonga, izinhlobo zezinto ezibonakalayo, inani lama-convolutions (amapheya e-diaphragm), ubude be-convolution, nokunye.
Ukuxhuma amaFlange: Amanye ama-edge wensimbi ashiselwe afaka ama-flange anika amandla ukuxhumana okulula nezingxenye zokukhwelana ngaphakathi kwesistimu yomshini noma ukusethwa kwegumbi le-vacuum. Izindawo zokubeka uphawu nazo ziyacatshangelwa ngesikhathi sokuklanywa kwe-flange.
Amakhava Okuvikela: Ezimweni ezithile lapho izindawo ezinokhahlo ziqala ukusebenza noma isivikelo esingeziwe sidingeka ukuze kusebenze kahle, amakhava okuvikela angase ahlanganiswe ukuze kuvikelwe izivunguvungu ekulimaleni ngokomzimba njengokuklwebheka noma imihuzuko.
Enziwa kanjani i-Edge Welded Metal Bellows?
Imibhobho yensimbi eshiselwe emkhawulweni yakhiwa kusetshenziswa inqubo yokushisela ehlukile ehilela ukuhlangana okunembile nokuxhumana kwama-diaphragm noma amadiski. Ukwakhiwa kwalezi zivunguvungu kulandela indlela yesinyathelo ngesinyathelo ukuqinisekisa ukuthembeka kwazo, ukuguquguquka, nokuqina.

Ukwakhiwa kwama-diaphragms: Ekuqaleni, amashidi amancane ensimbi - akhethwa ngokusekelwe ezidingweni ezithile - abhekana nenqubo yokucindezela ukuze akhe ama-diaphragm ayindilinga. Lawa ma-diaphragm eza ngamageji namaphrofayili ahlukahlukene kuye ngezimfanelo zokusebenza ezifiselekayo.
Ukupakishwa kwe-diaphragm: Uma ama-diaphragm anele seakhiwe, ayapakishwa ukuze akhe iyunithi yokubhodla. Lesi sitaki ekugcineni sizonquma ubude bawo wonke kanye nekhono laso lokumelana nezimo zengcindezi.
Ukufakwa kwesendlalelo esiphakathi nendawo: Ukuze kuthuthukiswe ukuguquguquka nokunciphisa ukugxila kwengcindezi emiphethweni yensimbi eshiselwe, isinyathelo ongasikhetha sihlanganisa ukufaka isendlalelo esiphakathi nendawo eyenziwe ngefoil yensimbi ezacile phakathi kwepheya ngayinye ye-diaphragm.
Ukushisela unqenqema: Ngemva kokunqwabelanisa nokufaka noma yiziphi izingqimba ezidingekayo ze-interleave, amapheya angawodwana e-diaphragm ahlanganiswa ngokuqhubekayo ndawonye azungeze isiyingi sawo kusetshenziswa izinqubo zokushisela ze-laser ezinembayo eziphezulu noma i-electron beam. Ukushisela onqenqemeni okuwumphumela kwakha ukuxhumana okuvikelekile phakathi kwamalungu e-diaphragm aseduze ngaphandle kokubangela ukufiphala noma ukonakala kwesakhiwo kokubalulekile komzali.
Ukuhlolwa kwe-vacuum noma okuhlobene namandla: Uma sekuhlanganiswe ngokuphelele, izimbongolo zensimbi ezishiselwe emaphethelweni zingaphansi kokuhlolwa kwe-vacuum noma okusekelwe ngamandla ukuze kuqinisekiswe izici zokusebenza ezifana nokumelana nengcindezi, ukuvuza okuqinile, izinga lentwasahlobo, amandla obude bokushaywa unhlangothi, nempilo yokukhathala. Lokhu kuhlola kuqinisekisa ukuthi umkhiqizo wokugcina uhlangabezana kokubili namazinga emboni kanye nezidingo eziqondene nohlelo lokusebenza.
Ukunquma: Uma kudingeka ngezinjongo zokunemba noma izithiyo zedizayini (isb, ukuqeda ukuhlanganisa kokufaka), ukusika okwengeziwe kwenzeka ngemva kokushisela kulesi sigaba.
Imiqondo Nemigomo Ebalulekile
Ekuqondeni ukubhonsa kwensimbi eshiselwe, kubalulekile ukuthi uqale uqonde imiqondo ebalulekile kanye namagama. Lokhu kuzosiza ukusungula isisekelo esiqinile sokuxazulula izinkinga ekwakhiweni, ekwakhiweni nasekusetshenzisweni kwalezi zingxenye.

I-Metal Bellows: I-Metal Bellows: I-metal Bellows iyinto enwebekayo, eguquguqukayo engacindezela noma inwebe ekuphenduleni izinguquko zengcindezi ngenkathi igcina ukuvaleka kwe-hermetic noma ukuhlukaniswa phakathi kwezindawo ezahlukahlukene. Izinsimbi zensimbi zivame ukusetshenziswa njengamajoyinti okunweba noma ama-couplings ukuze kuhlangatshezwane noshintsho lobukhulu ngenxa yokwanda okushisayo, ukudlidliza, noma ukucindezelwa kwemishini ezinhlelweni ezihlukahlukene.

I-Edge Welding: I-Edge Welding iyindlela yokuhlanganisa eyakha isibopho esiqinile phakathi kwezingxenye ezimbili zensimbi ezinodonga oluncane oluncane ngaphandle kokwengeza izinto zokugcwalisa noma ukuguqula ngokuphawulekayo umumo wazo wokuqala. Le nqubo incike ekushiseni okwasendaweni ezindaweni ezifayizayo, okuholela endaweni encane ethinteke ukushisa (HAZ) kanye nokuhlanekezela okuncane.

I-diaphragm: I-diaphragm iyibhlokhi yokwakha eyinhloko ye-bellows yensimbi eshiselwe onqenqemeni. Iqukethe amapuleti amabili ayindilinga ahlanganiswe ndawonye azungeze amapherimitha awo. Lawa mapheya ama-diaphragm abe esepakishwa ngamashisela ashintshanayo kumadiamitha awo angaphakathi nangaphandle ukuze ahlanganise uhlaka oluphelele lwezivuno.

Ukuvumelana nezimo: Kumongo wezinsimbi ezishiselwe onqenqemeni, ukuguquguquka kubhekisela emandleni azo okonakala ngaphansi kwengcindezi esetshenzisiwe ngenkathi zibuyela esimweni sazo sokuqala uma amandla esusiwe. Ukuvumelana nezimo kubalulekile ekunikezeni impilo yesevisi eyandisiwe kanye nokunciphisa izinkinga ezihlobene nokukhathala emijikelezweni eminingi yokusebenza.

Izinga lasentwasahlobo: Izinga lentwasahlobo likala ukuthi insimbi eshiselwe iqine kangakanani uma iqhathaniswa noshintsho lwayo lobude obucindezelwe lapho ingaphansi kwamandla angaphandle. Ichaza ukuthi ungakanani umthwalo ohambisana nokugudluzwa okuthile futhi isiza ukuveza ukuziphatha komshini ngaphansi kwezimo ezihlukahlukene zokusebenza.

Izinto Ezisetshenziswa Emaphethelweni Welded Metal Bellows
Ama-Edge ashiselwe insimbi yensimbi akhiqizwa kusetshenziswa izinto ezahlukahlukene, ngokuya ngesicelo esihlosiwe kanye nezidingo zokusebenza. Ukukhethwa kwezinto ezibonakalayo kuba nomthelela kuzinto ezifana nokumelana nokugqwala, amandla, impilo yokukhathala, namandla okushisa. Lapha sizohlola ezinye izinto ezivamile ezisetshenziselwa ukwenza imibhobho yensimbi eshiselwe onqenqemeni.

Insimbi Engagqwali: Enye yezinto ezithandwa kakhulu zokuvuthela kwensimbi eshiselwe insimbi engagqwali. Insimbi engagqwali inikeza ukumelana nokugqwala okuhle kakhulu, amandla okusebenza, futhi ishelela kalula. Amanye amabanga asetshenziswa kakhulu ahlanganisa i-AISI 316L/316Ti, AISI 321, kanye ne-AISI 347.
I-Beryllium Copper: I-Beryllium yethusi iyingxubevange engeyona i-sparking ene-conductivity ephezulu kagesi kanye nokumelana nokugqwala okuhle. Inzuzo yayo eyinhloko yensimbi eshiselwe onqenqemeni izakhiwo zayo ezinhle kakhulu ezifana nentwasahlobo ngenxa yenqubo yokuqina yobudala. Lesi sici sibangela impilo ende yokukhathala uma siqhathaniswa nezinye izinto.
Ama-Nickel Alloys: Ama-Nickel alloys afana ne-Inconel®, i-Monel®, ne-Hastelloy® aziwa ngokubekezelela kwawo izinga lokushisa okukhethekile kanye nokumelana nokugqwala okuphakeme ngaphansi kwezimo ezibucayi. Lezi zakhiwo zenza ingxubevange ye-nickel ibe yinketho efanelekile lapho izifutho kufanele zisebenze ezindaweni ezicekela phansi amakhemikhali noma zilondoloze izinga lokushisa eliphakeme.
I-Titanium: I-Titanium iyingxenye yensimbi engasindi kakhulu enikeza isilinganiso esivelele samandla nesisindo. Lokhu kwaziswa kubonisa izimfanelo eziphawulekayo ezifana nokumelana nokugqwala okuphezulu, ukuguquguquka okuphansi kwe-thermal, nekhono lokumelana nezinga lokushisa eliphezulu. I-Titanium isebenza njengenketho ekahle yokwenza izivunguvungu zensimbi ezishiselwe onqenqemeni lapho ukonga isisindo kuyinto ekhathaza kakhulu ngaphandle kokuyekethisa ukuqina.
Ukukhethwa kwezinto kudlala indima ebalulekile ekunqumeni izici zokusebenza zokugcina zesistimu yensimbi eshiselwe emaphethelweni. Ngokucabangela izici ezifana nendawo yokusebenza, izilinganiso zokucindezela, ukushintshashintsha kwezinga lokushisa, ukudlidliza kanye nempilo yesevisi phakathi nenqubo yokukhetha impahla kuqinisekisa ukwethembeka okuphelele okuklanyelwe ngokukhethekile izidingo zezinhlelo zokusebenza ezihlukahlukene kuyilapho kugcinwa ukonga kwezindleko.

Izici Ezithonya Ukukhethwa Kwezinto
Lapho kukhethwa izinto zokwakha imibhobho yensimbi eshiselwe, kunezici ezimbalwa okufanele zicatshangelwe ukuze kuzuzwe ukusebenza kahle nokuqina. Lezi zici zihlanganisa:

Indawo yokusebenza: Indawo yokusebenza yokuvuthela idlala indima ebalulekile ekukhetheni izinto. Ukucatshangelwa okufana nebanga lokushisa, ukuba khona kwezakhi ezonakalisayo, nokuchayeka emisebeni kubalulekile.
Izidingo zokucindezela: Umthamo wokucindezela wensimbi yensimbi uboshelwe ngokuqondile kumandla wento ekhethiwe. Izinsimbi ezihlukene zingamelana namazinga ahlukahlukene okucindezela kwangaphakathi noma kwangaphandle.
Impilo yokukhathala: Ukukhethwa kwempahla kuzothinta impilo yokukhathala yeyunithi yokubhodla, okubhekisela kokuthi mingaki imijikelezo engadlula ngaphambi kokuba ihluleke kwenzeke ngenxa yokuqhekeka noma ezinye izinkinga ezihlobene nokukhathala.
Izinga lentwasahlobo: Izinga lentwasahlobo lihambisana namandla adingekayo ukuze kubangele ukuchezuka okuthile emivulweni. Ezinye izinhlelo zokusebenza zingase zidinge izinga lentwasahlobo eliphansi ukuze kufakwe amandla amancane, kuyilapho ezinye zingase zidinge izinga eliphezulu lentwasahlobo ukuze kube nokumelana okukhulu.
Izingqinamba zosayizi: Izinto ezinokulinganisa okuphezulu kwamandla nesisindo zinganikeza izinzuzo zosayizi nesisindo ezinhlelweni zokusebenza ezithile lapho kunezingqinamba zesikhala.
Ukucatshangelwa kwezindleko: Imikhawulo yesabelomali ingaba nomthelela ekukhethweni kwezinto ezibonakalayo, njengoba ezinye izinto ezinezici ezifiselekayo zingabiza kakhulu kumaphrojekthi athile.
Izakhiwo zikazibuthe: Izinhlelo zokusebenza ezibandakanya ukuphazamiseka kukazibuthe kagesi noma ezidinga izingxenye ezingezona uzibuthe zenza kudingeke ukuthi kusetshenziswe izinto ezithile ezinezici ezifanelekile zikazibuthe.
Ukuhambisana nezingxenye zokuxhuma: Uma uhlanganisa izivunguvungu zensimbi ezishiselwe onqenqemeni ohlelweni noma umhlangano, kubalulekile ukuqinisekisa ukuhambisana phakathi kwezinto ezisetshenziselwa ukuxhuma izingxenye kanye nalezo ezisetshenziselwa ukuvuthela ngokwazo.
Ngokucabangela lezi zici ngokucophelela phakathi nokukhetha impahla, onjiniyela bangathuthukisa ukusebenza kwe-welded metal bellows ngokusekelwe ezidingweni zabo zohlelo lokusebenza kanye nezimo abazohlangabezana nazo ngesikhathi sokusebenza.

Izicelo Edge Welded Metal Bellows
I-Edge eshiselwe insimbi yensimbi iyizici ezihlukahlukene ezisetshenziswa ezimbonini ezihlukahlukene ukuxazulula izinkinga ezihlobene nengcindezi, izinga lokushisa, kanye nokunyakaza kwemishini. Badlala indima ebalulekile kuhlu lwezinhlelo zokusebenza ezidinga ukulawulwa okunembile, ukuqina, nokusebenza okuthembekile. Nazi ezinye izinhlelo zokusebenza eziphawulekayo ze-edge welded metal bellows:

I-Aerospace kanye Nezokuvikela
Ezimbonini ze-aerospace nezokuvikela, ama-edge welded metal bellows asetshenziselwa ukugcina i-pressurization, ukuphendula ekushintsheni kwezinga lokushisa, nokuhlinzeka ngokwethembeka ngaphansi kwezimo ezimbi kakhulu. Angatholakala ezinhlelweni zokuqhuma kwesathelayithi, ama-waveguides e-radar, amamitha ethangi likaphethiloli, amasistimu wokupholisa wemishini ye-avionics, ama-cryogenic couplings noma izixhumi, izakhi zokuvala i-vacuum yezitholi ze-infrared noma izinzwa.

Imboni yeSemiconductor
Imboni ye-semiconductor ivamise ukusebenzisa izivunguvungu zensimbi ezishiselwe ekugcineni indawo ehlanzekile ngokulawula ukungcola ngaphakathi kwemigqa yegesi yenqubo (imishini yokufaka) noma amagumbi okukhipha umoya (i-physical vapor deposition). Zisekela izidingo zokuchayeka kokukhanya kwe-ultraviolet phakathi nezinqubo ze-photolithography ngokukhipha umoya okuncane. Ukwengeza, bahlinzeka ngamakhono abalulekile okudlulisa ama-wafers ngesikhathi sokukhiqiza ngokunika amandla ukunyakaza okujikelezayo okuqinile nokungagugi.

Amadivayisi Ezokwelapha
Emishinini yezokwelapha njengamaphampu okusiza inhliziyo noma izinhliziyo zokwenziwa, izinsimbi zensimbi ezishiselwe emaphethelweni ziletha isilawuli sokugeleza esishayelwa ukunemba soketshezi okuhlanganisa igazi noma umuthi kuyilapho kuqinisekiswa ukwethembeka okuphezulu ngisho nokudlidliza okuncane. Ziphinde zisize ekuzuzeni izivalo ezivalwe kahle eziqukethe izingxenye ze-elekthronikhi ezibucayi ezidinga ukuvikelwa emithonjeni yezindaba enolaka ekhona ngaphakathi komzimba womuntu.

Imboni Yezimoto
Izivunguvungu zensimbi ezishiselwe u-Edge zithola ukusetshenziswa ezinhlelweni zezimoto ezifana namavalvu e-exhaust gas recirculation (EGR), ama-actuator esango likadoti ama-turbocharger nama-servomotor asetshenziswa ngaphakathi kwe-anti-lock braking systems (ABS). Lezi zingxenye zifaka isandla ekulawuleni uketshezi olusebenzayo kanye nokulawulwa kwezimpendulo ngesikhathi sokusebenza kwezimoto.

Izikali zokucindezela nezinzwa
Amageji amaningi okucindezela nezinzwa ancike ekunyakazeni kwezinga elincane okutholwa yizivunguvungu zensimbi ezishiselwe ukurekhoda ngokunembile izinguquko zengcindezi noma ukususwa. Zenza kube lula ukukala okunembe kakhulu nokuzwelayo okunwetshelwe kuma-accumulators ama-hydraulic, ama-valve okulawula ukugeleza, izinxephezelo zokucindezela kanye nama-vacuum switch.

Izinzuzo kanye Nemibi Edge Welded Metal Bellows
Izinzuzo
I-Edge eshiselwe insimbi yensimbi inikeza uhla lwezinzuzo ezibenza babe yisixazululo esifanelekile ezinhlelweni ezihlukahlukene. Ezinye izinzuzo ezibalulekile zifaka:

Ukuvumelana nezimo okuphezulu: Angakwazi ukunwetshwa, ukucindezelwa, nokugoba ngaphandle kokulahlekelwa okukhulu ekusebenzeni noma ukuqina.
Ubude besikhathi sokuphila: Ngokukhetha okufanele kwezinto zokwakha kanye nedizayini, ukuvuthela kwensimbi okushicilele onqenqemeni kubonisa impilo ende yesevisi, ngokuvamile ehlala isikhathi eside obunye ubuchwepheshe.
Ibanga lokushisa elibanzi: Lezi zifutho zenziwe ngezinto ezisezingeni eliphezulu ezimelana nobubanzi obubanzi bamazinga okushisa okusebenza, okuzenza zifanelekele izindawo ezihlukahlukene.
Izinga lokuvuza eliphansi: Inqubo yokushisela enqenqemeni iphumela ekufakweni kwezimpawu ze-hermetic phakathi kwama-convolutions, okuqinisekisa ukuvuza okuncane kwegesi noma uketshezi ngesikhathi sokusebenza.
Ukwenza ngendlela oyifisayo: Abakhi bangakhiqiza izixazululo ezihambisanayo ngokusekelwe ezidingweni ezithile zohlelo lokusebenza, okuhlanganisa izinguquko kusayizi, umumo, nezinto ezisetshenziswayo.
Ukubi
Naphezu kwezinzuzo eziningi ze-edge welded metal bellows, nazo zinezingqinamba ezimbalwa:

Izindleko eziphakeme zangaphambili: Uma kuqhathaniswa nobunye ubuchwepheshe obufana nama-diaphragm neziphethu eziyisicaba, izimbongolo zensimbi ezishiselwe emaphethelweni ngokuvamile zibiza kakhulu ngenxa yobunkimbinkimbi nokunemba okudingekayo enqubweni yokwenziwa.
Inqubo yokukhiqiza eyinkimbinkimbi: Ukukhiqizwa kwezinsimbi ezishiselwe onqenqemeni kudinga imishini ekhethekile kanye nabaqhubi abanamakhono ukuze kuzuzwe ukushisela okungaguquki kwekhwalithi nokusebenza okufanele kokuvala.
Imikhawulo yedizayini: Njengoba lezi zingxenye zincike ekuguquguqukeni kwezinto ezinodonga oluncane ukuze zivumelane nokunyakaza, kungase kube nemikhawulo mayelana nokuchezuka okukhulu noma amandla okuphatha ingcindezi.
Kafushane, ngenkathi izivunguvungu zensimbi ezishiselwe ziqhayisa ngezinzuzo ezinjengokuguquguquka okuphezulu, ubude bokuphila, ukwenza ngokwezifiso, amazinga aphansi okuvuza, namazinga okushisa abanzi okusebenza; babhekene nezinselele ezisukela ezindlekweni eziphakeme zangaphambili zokuthenga noma zokuqalisa kanye nezinqubo zokukhiqiza eziyinkimbinkimbi ezidinga ubuchwepheshe obukhethekile nezinsiza ukuze kuphumelele- lezi kufanele zikalwe ngokuqhathaniswa nezinzuzo eziningi zohlelo ngalunye, ukuze kunqunywe ukuthi insimbi eshiselwe onqenqemeni ama-bellows alingana kahle.

Ukuqhathanisa i-Edge Welded Metal Bellows to Alternative Technologies
Ama-Edge ashiselwe izinsimbi zensimbi avame ukuqhathaniswa nobunye ubuchwepheshe obufana ne-diaphragm seal, seal elastomeric kanye nama-O-rings, kanye nezinsimbi ezenziwe ngogesi. Ukuqonda umehluko kungasiza ukukhomba ubuchwepheshe obufanele bohlelo lokusebenza oluthile.

Ama-diaphragm seal ayinsimbi emincane noma ulwelwesi lwe-elastomeric olugobekayo lapho kufakwa ingcindezi. Zihlukile kumvunge wensimbi oshiselwe onqenqemeni ngokuguquguquka nekhono lokushaywa unhlangothi elilinganiselwe. Izimpawu ze-diaphragm nazo zidinga amandla engeziwe ukuze zinyakaze, okungenzeka kungafiseleki ezinhlelweni ezithile. Nakuba zinezindleko eziphansi uma ziqhathaniswa nezivunguvungu zensimbi, izici zokusebenza kwazo zikhawulela ukusetshenziswa kwazo ikakhulukazi ezinhlelweni zokuzwa ingcindezi.

Izigxivizo ze-Elastomeric nama-O-rings ziyizingxenye ezinjengerabha ezenziwe ngezinto ezihlukahlukene (njenge-EPDM, i-Nitrile, noma i-Silicone) ezihlinzeka ngophawu phakathi kwezindawo ezimbili ngokucindezela ngaphansi kwengcindezi. Nakuba zinezakhiwo ezinhle kakhulu zokuvala futhi nezindleko eziphansi uma kuqhathaniswa nezivunguvungu zensimbi, ama-elastomeric seal alwa nebanga lokushisa elincanyana kanye nokumelana okulinganiselwe ekuchayekeni amakhemikhali. Lezi zici zibenza bangakufanelekeli ukusetshenziswa ezindaweni eziyingozi kakhulu lapho ama-bellows ensimbi ashiselwe agqama kakhulu.

Izivunguvungu ze-electroformed, njengezivunguvungu zensimbi ezishiselwe, ziqukethe ama-convolutions amaningi asebenzisa izinsimbi ezithuthukisiwe zokwakha; nokho, basebenzisa inqubo yokukhiqiza ehlukile. I-Electroforming inikeza izindonga ezincanyana kanye nokuguquguquka okwengeziwe kunezivunguvungu ezishiselwe onqenqemeni, kodwa ngezindleko zamandla aphansi nempilo yokukhathala. Izivunguvungu ezine-electroformed zifaneleka kangcono emisebenzini ebucayi lapho kudingeka khona ukunemba okuphezulu kuyilapho kugcinwa amazinga aphansi e-hysteresis (ukuntuleka kokusabela).

Ekugcineni, ukukhetha phakathi kwalobu buchwepheshe kuncike ezidingweni ezithile ezifana nokuqina, ukubekezelela izinga lokushisa, ukuhambisana namakhemikhali, imikhawulo yesisindo, ukucatshangelwa kwezindleko zomjikelezo wokuphila nezici zokusebenza ezifunwa uhlelo lokusebenza. Izivunguvungu zensimbi ezishiselwe u-Edge zinikeza izinzuzo ngaphezu kwezinye izinketho ngokwesilinganiso samandla nesisindo, ikhono elinembile lokulawula ukunyakaza ngaphansi kwezimo ezimbi kakhulu, nempilo ende yokukhathala. Kodwa-ke, zingase zingalungeli kakhulu izinhlelo zokusebenza ezidinga izixazululo ezingabizi kakhulu noma izinjongo ezilula zokuvala ngaphandle kwesidingo sokumelana nokugqwala okubanzi noma ukuhamba ngebhayisikili.

imibuzo ejwayelekile ukubuzwa
Uyini umehluko phakathi kwe-edge welded kanye ne-electrodeposited metal bellows?
Izivunguvungu zensimbi ezishiselwe emkhawulweni zakhiwa ngokushisela ama-diaphragm ukuze kwakheke uchungechunge lwama-convolutions, kanti ama-electrodeposited (electroformed) bellows ahilela ukufaka ungqimba lwensimbi ku-mandrel nokuyicwecwa ngemva kokuba ukujiya obufunayo kufinyelelwe. Nakuba zombili izinhlobo zingafinyelela ukuguquguquka okuphezulu nokunemba, izinsimbi ezishiselwe emaphethelweni ngokuvamile zinokuphikiswa okukhulu ngenxa yokwakhiwa kwazo okushiselwe.

Ngiyikhetha kanjani into efanele yohlelo lwami lwensimbi eshiselwe onqenqemeni?
Ukukhetha into efanele kuncike ezintweni ezifana nendawo yokusebenza, amandla okubola, izinga lokushisa, impilo yokukhathala, nokuhambisana kwesistimu. Izinketho ezivamile zihlanganisa insimbi engagqwali (esebenza ngezindlela ezihlukahlukene kakhulu), i-Inconel (yezinhlelo zokusebenza ezinezinga eliphezulu lokushisa), noma i-Titanium (uma i-lightweight nokugqwala kubalulekile). Xhumana nochwepheshe noma bhekisa izidingo zakho zohlelo lokusebenza ukuze uthole isiqondiso esifanele ekukhetheni izinto.

Ingabe izifutho zensimbi ezishiselwe emaphethelweni zingalungiswa?
Ukulimala konqenqema lwensimbi eshiselwe kungenza kube sengozini ubuqotho nokusebenza kwayo. Kuye ngezinga lomonakalo nendawo yokuqhekeka/ukuvuza, kungase kwenzeke ukulungisa izivungulo ngokuvala noma ukuchibiyela ukuvuza noma imifantu. Kodwa-ke, khumbula ukuthi ukulungiswa kwe-weld kungashintsha izici zokuguquguquka komhlangano. Hlala uthintana nochwepheshe ngaphambi kokuzama noma yikuphi ukulungisa noma ufune ukuhlolwa kochwepheshe.

Ibhonga lensimbi elishiselwe ngokuvamile lihlala isikhathi esingakanani?
Impilo yesevisi yensimbi eshiselwe onqenqemeni incike ezintweni ezihlukahlukene ezifana nempahla, ikhwalithi yenqubo yokukhiqiza, izithiyo ezikhona ekwakhiweni kwayo, izimo zemvelo zokusebenza njengemijikelezo yokucindezela kanye nokushintshashintsha kwezinga lokushisa okuthinta impilo yokukhathala. Ukuze uthuthukise impilo ende, landela imihlahlandlela yokufaka efanele kanye nezinqubo zokulungisa ezivamile.

Ingabe zikhona ezinye izindlela zokusebenzisa izivuno zensimbi ezishiselwe onqenqemeni kuhlelo lwami lokusebenza?
Kunezinye izindlela ezimbalwa ezitholakalayo kuye ngezidingo zakho zohlelo lokusebenza. Ezinye izindlela ezivamile zifaka izigxivizo ze-diaphragm (zamathuluzi okulinganisa ingcindezi), izimpawu ezilayishwa entwasahlobo (zokusebenza ngokujikeleza), kanye ne-hydraulic/pneumatic piston or rod seals. Kodwa-ke, kubalulekile ukuhlola indawo yokusebenza, izidingo zokunyakaza, kanye nokwakheka kohlelo lonke ngaphambi kokukhetha obunye ubuchwepheshe.

Ingabe kungenzeka ukwenza ngokwezifiso imibhobho yensimbi eshiselwe onqenqemeni?
Yebo, imibhobho yensimbi eshiselwe unqenqema ingenziwa ngendlela oyifisayo ngokusekelwe ezidingweni ezithile zohlelo lokusebenza, njengokukhethwa kwempahla, i-geometry ene-bellow (isibalo se-convolution nobude), ukucushwa kwama-flange, kanye nohlobo lophawu. Sebenza nomkhiqizi onedumela elihle noma ithimba lonjiniyela eligxile kwizixazululo zangokwezifiso ukuze uqinisekise ukusebenza okuphelele nokuhambisana kwezinto zohlelo lwakho lokusebenza oluhlukile.

Ekuphetheni
Sengiphetha, imibhobho yensimbi eshiselwe onqenqemeni iyizingcweti ezifanelekile zokuxazulula izinkinga zokubhekana nezinselele ekubekweni uphawu okuguquguqukayo nokuvumelana nezimo. Ngokuhlinzeka ngendawo evalwe kahle, ukwethembeka okumangalisayo, amandla okwenza ngokwezifiso, kanye neminyaka yokuphila ehlaba umxhwele, lezi zingxenye ezihlakaniphile zimi ngomumo ukubhekana nezicelo zakho zobunjiniyela ezidinga kakhulu. Ungavumeli izici ezikhawulelayo zithiye izifiso zakho zedizayini - yamukela amakhono ensimbi eshiselwe onqenqemeni futhi uthole izixazululo eziguqukayo namuhla!


Isikhathi sokuthumela: Jan-05-2024